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Hydro Fracturing Unit

Technical Description

JCR DRILLSOL Hydro-Fracturing Unit

JCR DRILLSOL model JCR HFU is a truck mounted Well Rehabilitation Unit designed for Hydro-fracturing of low yield bore-wells of 6 and 6½-inch diameter in hard rock formations. It also consists of yield test pumping unit with necessary instruments and tools.

Features available only in Frac-Tech model MAXFT-1:

  • JCR HFU is Hydraulically driven Hydro-Fracturing Unit operated through a transfer gearbox assembly thus eliminating an additional prime mover, space, weight and cost.
  • Availability of Down Hole TV Camera to identify visually the fracture zones of best result and to prevent blind entry into the unknown bore-well and dangerous setting of packer. Also, exact depth & distortion of casing pipe, static water level and bore-well depth are visualized thus eliminating any erroneous drillers log and geo-physical logging.
  • A separate Flow control valve is provided to engage/disengage the high pressure Hydro-frac pump ‘alone’ from the hydraulic circuit during any wrong / dangerous setting of packer.
Our basic Hydro-fracturing Unit Model JCR HFU includes:

  • A Base Frame with built-in lockable storage facility for Frac pipes, Packers, submersible pumps and tools etc..
  • High-pressure hydro-frac pump driven hydraulically.
  • 2HP Engine driven super charge (Booster) pump or Hydraulic hand pump.
  • Hydraulic Power Pack.
  • Hydraulically operated Winch.
  • Hydraulically operated Crane.
  • Hydraulic leveling jacks. 4 NOS
  • Hose and Cable reels.
  • Well head Assembly.
  • Centralized Hydraulic controls with gauges.
  • Diesel Generator 7.5 KVA.
  • Submersible pump (3 H.P., 28stage).
  • Truck for mounting .AL Cargo 100.12
  • Night Lights
Essential tools and Accessories:

  • Down Hole Camera with B/W TV monitor.
  • Hydraulic packers 6 inch dia – Single.
  • Frac- Pipes of required quantity.
  • Hydraulic inflate hose of required length.
  • Electrical cable reel of required length.
  • Required adapters, couplings, handling tools, protective gear and manuals etc..
Description of Main Components:

High Pressure Hydro-Frac Pump:
  • Type: Two speeds hydraulically driven with dual functions break and develop. In break function the pump operates in low speed producing over 2500 PSI at 40 GPM, which is the pressure for fracturing. In well developing function the pump operates at high speed producing 500 PSI at 80 GPM, which develops the well allowing for optimal water flow.
  • Hydraulic system Working Pressure: 3000 PSI

  • 8 ton capacity, Hydraulically operated with manual Extension
  • 1 Ton capacity, Hydraulically operated
  • Spooling capacity: 30mts / Wire rope: 13mm
Hydraulic Power Pack:
  • Truck driven consisting Transfer gear box, Hydraulic Pump, relief valves, suction/return line filters and reservoir.
Hydraulic Hand Pump:
  • Type/Application: Dual Displacement / Packer inflation
  • Working pressure: 700 bar
Super Charge (Booster) Pump.
  • 2 HP capacity Self-priming, engine driven with positive displacement.
  • Required Engine Capacity: 110 BHP
  • Recommended: Ashok Leyland `Cargo’ Model: 100.12
  • Type: Single - Hydraulic / Diameter: 6 inches
  • Accessories: Rubber seals, Adapters, couplings etc.. of required sizes.
Frac Pipes:
  • Type: Seamless of standard 15 feet length
  • Diameter: 1 ½ inch nominal
  • Working pressure: Tested & certified for 3000 PSI
Inflate Hose:
  • Diameter: ¼ inch / Working Pressure: 700 bar
Down Hole TV Camera:
  • Type: Video camera, water proof up to 500 feet.
  • Accessories: B/W TV monitor, Stand, Connectors and winch.
  • Type: Air cooled, Three phase, 415 VAC / Capacity: 7.5 KVA
Submersible pump :
  • 3 HP, 3-phase with electrical cable, control panel and dry run preventer.
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